Variable Diameter Rebar Cage Welding Machine
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Variable Diameter Rebar Cage Welding Machine

A variable diameter cage welder changes cage size without rebuilding the machine. The full-automatic series covers Φ300–1200, Φ600–2000, Φ800–2400, Φ1500–3000 and Φ2000–4000 mm at cage lengths of 2–4 m, and produces reinforcement cages for flat-joint, tongue-and-groove, steel-socket and socket-and-spigot drainage pipes.
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Product Introduction
02-

A variable diameter cage welder changes cage size without rebuilding the machine. The full-automatic series covers Φ300–1200, Φ600–2000, Φ800–2400, Φ1500–3000 and Φ2000–4000 mm at cage lengths of 2–4 m, and produces reinforcement cages for flat-joint, tongue-and-groove, steel-socket and socket-and-spigot drainage pipes. The cage is welded under an intelligent electrical control system with detection, all-digital welding control, push-rod reinforcement feeding and continuous digital diameter change, while ring pitch stays adjustable and the drive runs on full variable-frequency synchronous speed control.

Diameter change is handled inside the control system, so your operator selects the new size and the machine adjusts, without the crew re-setting the mechanics. The structural parts are machined to fixed drawings, which keeps cage geometry consistent from one diameter step to the next. A class added later runs on the same machine.

 

Specifications

 

Parameter

Specification

Available Diameter Range

Φ300–1200 mm, Φ600–2000 mm, Φ800–2400 mm, Φ1500–3000 mm, Φ2000–4000 mm

Pipe Length

2–4 m

Diameter Change

Fully automatic digital continuous diameter change

Speed Control

Full-inverter synchronous speed control

Hoop Reinforcement

Hoop pitch adjustable as required

 

Applications

Application 1 - Drainage pipe plants with mixed diameters

The machine's purpose is exactly this case: several pipe diameters in rotation, with cage size changing inside the control system instead of at the mechanics.

Application 2 - Cage supply to pipe producers

Plants that weld cages for their own forming lines gain a cage range wide enough to follow the pipe catalogue.

Application 3 - Plants adding large-diameter work

Coverage to Φ4000 mm lets a plant enter large sewer pipe without a separate large cage line.

Customization

 

The machine is specified to the buyer's cage list: diameter range, cage length and ring pitch requirements. OEM and ODM builds are supported and the control system can be configured to the buyer's operating preference. Mixed items can be ordered above the RMB 10,000 MOQ, and customized machines take one to three months.

 

Packaging & Transportation

 

Machine frames and welding assemblies ship nude packed; control cabinets and electrical components are film wrapped. Each unit is inspected 100% before packing, third-party inspection is accepted, and terms are EXW or FOB.

 

FAQ

 

Q1. How fast is a diameter change on this machine?

A. The change is made through the digital control system rather than by mechanical re-setting, so the operator selects the new diameter and the machine adjusts. The exact changeover time depends on the configuration and is confirmed at order.

Q2. Can the ring pitch be adjusted while running?

A. Yes, ring pitch is adjustable, which lets one machine serve cages with different spiral spacing.

Q3. What cage lengths are available?

A. Standard coverage is 2–4 m. Longer or shorter cages are confirmed against the buyer's pipe list before the order.

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